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120" Fixed Rail CenturyTurn

120" Fixed Rail CenturyTurn:

New Century Remanufacturing (NCR) has introduced a new line of vertical turning machines. These machines are meant to be an economical alternative to VTL’s, VBM’s and other such machines with movable rails. The advantages of the elimination of the movable rail are a significant reduction of cost and time of construction. It also removes any machine accuracy errors associated with a movable rail. The normal fixed rail comes with a standard part envelope needed to for the manufacture of rings and flanges. Many of these parts are needed in the many industries e.g. power generation (wind, gas, and other forms), mining, piping, road construction machinery, machine tool, medical, jet engines aerospace, and other such applications. Larger part envelopes can be made by special order.

This line of CenturyTurn machines incorporates several new technologies that increase accuracy and rigidity and reduce power consumption.

  • Linear rails and bearings give long-term accuracy with reduced power requirements. The use of roller linear bearings gives increase load ratings for greater stiffness and improves the ability to use new tooling technologies that increase the speeds and feeds of metal removal.
  • A polymer concrete filled weldment is used for the machine frame and head. This technology allows for faster manufacture greater rigidity. It also has a lower coefficient of expansion than cast iron, which means there is less accuracy loss due to varying temperature fluctuations.
  • Sandvik Capto tooling is used to allow for smaller and lighter tooling with greater clamping forces.
  • Fanuc CNC controls, motors, and drives provide the latest state of the art electronics for these machines.

These features make the CenturyTurn the best choice for vertical turning machines to meet the needs of today’s market.

120" Fixed Rail Machinse Specifications

Table Diameter

120”

Max Swing

144”

Distance Under the Fixed Rail

60”

Table RPM (2 range)

120RPM

Spindle HP Fanuc AC digital

60 HP

Table Weight Capacity

10 Ton

X Axis Travel 

100

Z Axis Travel

40”

X & Z Axis Position Accuracy

±.0005 overall

X & Z Axis Repeatability

±.0002

X & Z Axis Cutting Torque

11000#

X & Z Axis Motors Fanuc AC Digital

30

Octagon Ram 4142 heat treated 

9”

Tool Changer Capto      C8

12Pos


Machine Construction

  • Base, column, crossrail are heavy-duty cast fabricated polymer concrete components.
  • X-axis ways are 55mm linear ways with 4 heavy-duty linear roller packs.
  • Z-axis ram is heavy-duty 9” octagon 4142 heat-treated steel ram with 4-42” Gibbs.
  • X & Z axis ballscrews are 63mm diameter precision ground screws.
  • Tool Changer is Sandvik Coromant 80mm taper tools and Coolant thru tools.
  • Table bearing is heavy-duty cross-roller bearing.
  • Table transmission is 2-speed gearbox.

Options for 120” Fixed Rail Machine

  • Z-axis travel can be increased up to 20”
  • Table diameter can be increased
  • Chip Conveyor(s) can be added
  • Coolant Systems can be added
  • Larger enclosure
  • Dual Heads
  • Master Jaw Set
  • Tooling Package
Larger RAM  --- 10.5” instead